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PREDICTIVE AI FOR 3D PRINTING
PROCESS OPTIMIZATION

• We have created a unique AI-based tool that supports 3D printing with high-temperature materials.


• Other 3D printer manufacturers react to problems during the 3D printing process and try to fix them AFTER they have already occurred. They are REACTIVE.


• We predict potential printing problems and solve them BEFORE they appear on the 3D printer. We are PROACTIVE.

 

Our tool, the predictive AI, is designed for optimizing 3D printing with high-temperature polymers. These materials are high-performance but very demanding during the 3D printing process. They tend to shrink, which leads to warping, deformation, and surface cracking.

 

We predict and solve these issues at the pre-processing level.

 

High-performance and high-temperature materials are expensive, with prices exceeding 600 € per kilogram. Every failed 3D print represents a specific financial loss.

 

With QU PREDICT, you no longer need to worry about this...

PROACTIVE APPROACH TO 3D PRINTING

Most traditional 3D printing optimization methods involve making real-time adjustments, tweaking parameters during the production process. Although this may sound appealing, and 3D printer users might think that such an approach indicates advanced technology, in reality, it is very unreliable and insufficient.


For high-temperature polymers, even minor warping can lead to print failure.


Our AI-based system uses a proactive approach, performing a detailed analysis of the GCode before starting the 3D printing process, allowing for early identification and correction of potential issues.


The core of our solution is an AI system built on over twelve years of industry experience, with eight years specializing in high-temperature polymers.


This in-depth knowledge is integrated into the AI, which conducts a precise analysis of the GCode, evaluating print parameters, part geometry, and conditions to ensure the best possible results.

REPORT AND VISUALIZATION

One of the key features is the ability to generate a predictive report in just a few minutes.

This report signals potential risks using a graphical 3D viewer (based on Prusa-GCodeViewer) that visually identifies problematic areas of the print.


The report provides the following information:


• Layer Stability: highlights unstable layers in red, indicating the risk of detachment from the build plate.



• Hot Areas: identifies regions prone to overheating.



• Layers with Risk of Error: highlights layers that may encounter issues, such as poor adhesion or improper support.



These detailed visualizations provide clear information, allowing the user to easily understand and correct potential problems.

ADVANCED ANALYSIS OF 3D PRINT FAILURES

The AI analyzes several key risks, including:


• Warping Risk: helps minimize deformations by examining the part's geometry and print parameters.


• Support Management: ensures the correct choice and placement of supports for overhanging elements, reducing the chances of damage or print failure.


• Part Stability: checks if the part is properly attached to the build plate and suggests changes to prevent detachment.


• Thermal Energy Accumulation: detects potential hot spots that could lead to material deformation.

SIMPLE INTEGRATION

Integrating our AI system is extremely simple:

 

• Just load the STL file, set the parameters, process it in the slicer, and generate the Gcode.

 

• The AI automatically analyzes the file, generates a report, and offers optimization suggestions.

 

• This makes the process intuitive and easy to use, both for beginners and experienced users, without the need for specialized software.

 

Our system is compatible with popular slicers like PrusaSlicer, OrcaSlicer, and SuperSlicer, allowing users to continue working in their favorite environment without the need to invest in dedicated tools.

DETAILED FEEDBACK REPORT

Upon completion of the analysis, the AI generates a detailed report that includes success predictions, slicer setting recommendations, and specific guidance for each part.


Users can make adjustments on the fly and reanalyze the settings, enabling continuous  optimization and improvement of their 3D prints.

File : HELICE 4 PALES_AM200_060_2H.gcode

Enclosing box: 240x240x84mm
GCode size: 56Mb
Printing time: 1 day 11 hours
T0 head: PEAK - AM200 - Victrex ( Printed Amorphous)
T1 head: AQUASYS 180
Material used T0: 422gr
Material used T1: 319gr
PREDICTIONS
TEMPERATURES

Head temperature T0: 100% - Correct
Head temperature T1: 100% - Correct
Chamber temperature: 100% - Correct
Print bed temperature: 100% - Correct
RISKS

Probability of problems during printing: 32%.

High risk (see suggested modifications)

Smaller is better

 

Geometrical Part Quality

> 98.5% - Excellent

Bigger is better

 

Part stability

100% - Excellent

Bigger is better

 

Part adhesion to Bed

100% - No risk

Bigger is better

 

Warping risk

5% - Very slight risk

Smaller is better

 

Hot Spot Risk

0% - No risk

Smaller is better

 

Printing speed

90% - Correct

Bigger is better

 

Support

Necessary Support = 100%

Soluble Support = 100%

Yes recommended for acceptable part quality

 

Suggested parameter modifications

Necessary changes in support parameters: Yes

Interface/part contact Z distance: 0.0mm

Interface/part XY separation: 0.0mm

 

Layers with Risk :

Number of layers  with risk: 3

N° of layers with risk: 0035, 0036, 0037

 

Layer with risk: 0035

Problem detected: Risk of part not adhering to support

Cause : The print area is very small and there is a risk that the material will not adhere to the support.Number of problems on layer 0035: 4

 

Layer with risk: 0036

Problem detected: Risk of part not adhering to support

Cause : The print area is very small and there is a risk that the material will not adhere to the support.Number of problems on layer 0036: 4

 

Layer with risk: 0037

Problem detected: Risk of part not adhering to support

Cause: Risk that the lower layers will not be applied

Number of problems on layer 0037: 4

 

Test
PROPOSITIONS


Cut a section of the part and print only part of it using Layers 0 to 45 to check whether the problem of layers with risk 0035, 0036, 0037 occurs.



***************************************** END OF REPORT *******************************************

DATA PRIVACY

The confidentiality of your data is fully assured. GCode files are analyzed directly on your computer, and only files in JSON format are transmitted to our AI. These files contain no information enabling us to reconstruct the geometry of your part.


Our servers, located in France (Burgundy and Massif Central), guarantee the security and confidentiality of your data. Your data will only be used with your consent to improve the accuracy of our predictions, and will under no circumstances be shared with third parties.


This service will be included at no extra cost with the purchase of our 3D printers. In addition, a paid version will be offered, enabling AI analysis of files on your own servers.


A paid version, enabling AI analysis of files directly on your own servers, will also be available for users of competing 3D printers.

ACCESS TO BETA VERSION

The beta version will be available to all our customers free of charge. Register below to get your access.

Request your login and password...
NEED MORE INFORMATION?
INTERESTED IN JOINING THE BETA TEST?

For detailed information or to participate in our Beta testing phase, please fill out the form below. You will receive a confirmation email with the link to download the Flyer...


QU-PREDICT Beta is free for existing customers. Contact us to receive information about joining the exclusive testers group.


Your input will help us refine and optimize the system...

Copyright © 2011-2024 QUALUP SAS

3D printing specialist. We have been designing heated chamber 3D printers since 2013 Our expertise has led us to make custom machines for industry and research, and we specialise in printing high-temperature polymer materials.
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Technical specifications subject to change without notice